Investigation of Thermal Operational Regimes for Diamond Bit Drilling Operations (TECHNICAL NOTE)

Authors

1 Saint-Petersburg Mining University, Saint Petersburg, Russia

2 A.F. Mozhaisky Military Space Academy, Saint Petersburg, Russia

3 FKU UPRDOR «Rossija», Saint Petersburg, Russia

Abstract

This paper reviews existing studies and investigates thermal operational regimes of diamond bit during drilling operations. The operating temperature of the diamond core drill is studied under bench condition and an optimal thermal range are presented. Based on this study, it was noted that glazing of diamond tools is observed at temperatures less than 327°C, and normal wear of diamond tools is observed at temperatures within the range of 327- 660°C. Burning-in of diamond cores is accompanied by heating the matrix to temperatures above 800°C.

Keywords


1. Bernt , S.A., Cooper, I., Miska, S., Mit chell, R. and P ayne, M., "Advanced drilling and well t echnology", Society of Petroleum Engineers, ISBN978-1-55563-145-1, (2009).
2.Balykov, A. and T sesarskii, A., "Diamond drilling of parts made of hard nonmetal materials", Mashinostroenie, Moscow, (1980).
3.EVans, A.G. and Charles, E.A., "Fract ure t oughness det erminations by indent ation", Journal of the American Ceramic society, Vol. 59, No. 7‐8, (1976), 371-372.
4.Xu, J., An, Q., Cai, X. and Chen, M., "Drilling machinability evaluat ion on new developed high-st rength t 800s/250f cfrp laminat es", International Journal of Precision Engineering and Manufacturing, Vol. 14, No. 10, (2013), 1687-1696.R. Sheikhraboriet al. / IJE TRANSACTIONS B: ApplicationsVol. 32, No. 5, (May2019) 790-793
5.Huang, S. and Wang, Z., "The mechanics of diamond core drilling of rocks", International Journal of Rock Mechanics and Mining Sciences, Vol. 34, No. 3-4, (1997), 134. e131-134.
 
6.Lykov, Y., Gorelikov, V. and Gant ulga, B., "Analytical research and classificat ion of mechanism of diamond drilling-bit s contact wit h rocks during well sinking", in IOP Conference Series: Earth and Environmental Science, IOP P ublishing. Vol. 87, (2017), 022012.
7.Dvoynikov, M., Syzrant sevb, V. and Syzrant sevab, K., "Designing a high resist ant , high-t orque downhole drilling mot or", International Journal of Engineering, Vol. 30, No. 10, (2017), 1615-1621.
8.Ishikawa, K.-i., Suwabe, H., Nishide, T. and Uneda, M., "A study on combined vibration drilling by ult rasonic and low-frequency vibrat ions for hard and brittle materials", Precision Engineering, Vol. 22, No. 4, (1998), 196-205.
9.Momeni, M., Ridha, S., Hosseini, S., Liu, X., At ashnezhad, A. and Ghaheri, S., "Opt imum drill bit selection by using bit images and mat hematical invest igat ion", International Journal of Engineering, Transactions B: Applications, Vol. 30, No. 11, (2017), 1807-1813.
10.Liu, D., T ang, Y. and Cong, W., "A review of mechanical drilling for composite laminates", Composite Structures, Vol. 94, No. 4, (2012), 1265-1279.
11.Yagishit a, H., "Comparing drilling and circular milling for hole making in bi-layer composite materials consist ing of carbon fiber reinforced plastic (CFRP) laminates and t itanium alloys, Society of Manufact uring Engineers, (2008).
12.Balykov, A., "Modeling of diamond drilling of holes in brittle nonmetallic solid mat erials", Glass and Ceramics, Vol. 60, No. 3-4, (2003), 77-80.
13.Zhang, Q., Zhang, J., Sun, D. and Wang, G., "St udy on the diamond t ool drilling of engineering ceramics", Journal of Materials Processing Technology, Vol. 122, No. 2-3, (2002), 232-236.
14.Garrick, R., Drilling advanced aircraft structures with pcd (poly-crystalline diam ond) drills. 2007, SAE T echnical P aper.
15.Mont oya, M., Calamaz, M., Gehin, D. and Girot , F., "Evaluation of t he performance of coat ed and uncoat ed carbide t ools in drilling t hick cfrp/aluminium alloy st acks", The International Journal of Advanced Manufacturing Technology, Vol. 68, No. 9-12, (2013), 2111-2120.
16.Ramulu, M., Branson, T. and Kim, D., "A st udy on t he drilling of composite and t itanium st acks", Composite Structures, Vol. 54, No. 1, (2001), 67-77.
17.Brinksmeier, E., Fangmann, S. and Rent sch, R., "Drilling of composites and result ing surface integrity", CIRP Annals, Vol. 60, No. 1, (2011), 57-60.
18.Wang, X., Kwon, P .Y., St urt evant, C. and Lantrip, J., "Tool wear of coat ed drills in drilling cfrp", Journal of Manufacturing Processes, Vol. 15, No. 1, (2013), 127-135.
19.Le Coz, G., Marinescu, M., Devillez, A., Dudzinski, D. and Velnom, L., "Measuring t emperature of rot ating cut t ing t ools: Applicat ion t o mql drilling and dry milling of aerospace alloys", Applied Thermal Engineering, Vol. 36, (2012), 434-441.
20.Shi, Z. and Malkin,S., "Wear of elect roplated cbn grinding wheels", Journal of Manufacturing Science and Engineering, Vol. 128, No. 1, (2006), 110-118.
21.Choi, Y.-J. and Chung, S.-C., "Monitoring of micro-drill wear by using t he machine vision system", Transactions of the Korean Society of Mechanical Engineers A, Vol. 30, No. 6, (2006), 713-721