Numerical Investigation of the Heat-Fluid Characteristic inside High-Speed Angular Contact Ball Bearing Lubricated with Grease

Document Type : Original Article

Authors

School of Mechanical & Electrical Engineering, Lanzhou University of Technology, Lanzhou 730050, China

Abstract

The development of special grease makes it possible for angular contact ball bearings to operate at high speed and temperature, so, it become necessary to investigate thermal-fluid characteristics inside high-speed angular contact ball bearing lubricated with grease. In this paper, a simulation model for angular contact ball bearing was established with CFD software Fluent, the heat-fluid-solid coupling method was used to analyze the distribution and flow of grease, heat transfer, and temperature field inside the bearing chamber. The results show that, grease distribution inside bearing chamber was very inhomogeneous, most of grease was distributed on the both sides of the rolling elements along outer raceway and its flow velocity was very low, only a little grease was adhered on the surface of roll-ing elements, cage, and inner ring, its flow velocity was high; grease distribution inside bearing chamber becomes more inhomoge-neous with the increase of bearing speed; in bearing heat transfer conduction was dom-inant and grease plays a key role, convec-tion of air and grease was insignificant; affected by heat transfer condition the temperature rise of bearing components was obviously different, rolling elements have the highest temperature, the tempera-ture of inner ring was slightly lower than that of rolling elements, temperature of outer ring was the lowest. Bearing tempera-ture experiment was conducted on self-made test rig and verified the validity and accuracy of numerical simulation. The results of this study will provide some reference for lubrication design and thermal analysis of high speed angular contact ball bearing lubricated with grease.

Keywords


1.     Koulocheris, D., Stathis, A., Costopoulos, T. and Tsantiotis, D., "Experimental study of the impact of grease particle contaminants on wear and fatigue life of ball bearings", Engineering Failure Analysis,  Vol. 39, (2014), 164-180. doi:  10.1016/j. engfailanal. 2014.01.016.
2.     Patil, S. and Phalle, V., "Fault detection of anti-friction bearing using ensemble machine learning methods", International Journal of Engineering, Transactions B: Applications, Vol. 31, No. 11, (2018), 1972-1981. doi: 10.5829/ije.2018.31. 11b.22.
3.     Lugt, P.M., "A review on grease lubrication in rolling bearings", Tribology Transactions,  Vol. 52, No. 4, (2009), 470-480. doi:  10.1080/10402000802687940.
4.     Jang, J. and Khonsari, M., "Performance analysis of grease-lubricated journal bearings including thermal effects",  (1997). doi: 10.1115/1.2833897.
5.     Wu, Z., Xu, Y., Liu, K. and Chen, Z., "Numerical analysis of grease film characteristics in tapered roller bearing subject to shaft deflection", International Journal of Engineering, Transactions A: Basics, Vol. 33, No. 7, (2020), 1403-1412. doi:  10.5829/ije.2020.33.07a.28.
6.     Kim, K.-S., Lee, D.-W., Lee, S.-M., Lee, S.-J. and Hwang, J.-H., "A numerical approach to determine the frictional torque and temperature of an angular contact ball bearing in a spindle system", International Journal of Precision Engineering and Manufacturing,  Vol. 16, No. 1, (2015), 135-142. doi:  10.1007/s12541-015-0017-1.
7.     Cann, P. and Lubrecht, A., "An analysis of the mechanisms of grease lubrication in rolling element bearings", Lubrication Science,  Vol. 11, No. 3, (1999), 227-245. doi:  10.1002/ls. 3010110303.
8.     Pan, J., Cheng, Y., Zhu, Z. and Yang, J., "Flow characteristics of grease in circular pipeline at varied temperatures", CIESC Journal,  Vol. 65, No. 6, (2014), 2063-2069. doi:  10.3969/j.issn.0438-1157.2014.06.016.
9.     WU, Z.h., XU, Y.q., LIU, K.a. and ZHAO, X., "Thermal film-forming ability of grease lubrication at roller-raceway pair in tapered roller bearings", Journal of ZheJiang University (Engineering Science),  Vol. 54, No. 3, (2020), 459-466. doi.
10.   Singh, J., Kumar, D. and Tandon, N., "Development of nanocomposite grease: Microstructure, flow, and tribological studies", Journal of Tribology,  Vol. 139, No. 5, (2017). doi:  10.1115/1.4035775.
11.   Su, B. and Lu, X.-t., "Study on the traction characteristics and model of a special grease for middle-low speed bearings", in 6th International Conference on Mechatronics, Materials, Biotechnology and Environment (ICMMBE 2016), Atlantis Press.
12.   Xu, N., Wang, X., Ma, R., Li, W. and Zhang, M., "Insights into the rheological behaviors and tribological performances of lubricating grease: Entangled structure of a fiber thickener and functional groups of a base oil", New Journal of Chemistry,  Vol. 42, No. 2, (2018), 1484-1491. doi: 10.1039/C7NJ04833E.
13.   Ma, F., Li, Z., Wu, B. and An, Q., "An accurate calculation method for heat generation rate in grease-lubricated spherical roller bearings", Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology,  Vol. 230, No. 4, (2016), 472-480. doi: 10.1177/1350650115604873.
14.   Wurzbach, R.N., Bupp, E.W. and Williams, L.A., "Monitoring and thermal effects of relubrication of greased bearings", in Thermosense: Thermal Infrared Applications XXXIV, International Society for Optics and Photonics. Vol. 8354, 83540L.
15.   Neurouth, A., Changenet, C., Ville, F. and Arnaudon, A., "Thermal modeling of a grease lubricated thrust ball bearing", Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology,  Vol. 228, No. 11, (2014), 1266-1275. doi: 10.1177/1350650114526387.
16.   Ai, S., Wang, W., Wang, Y. and Zhao, Z., "Temperature rise of double-row tapered roller bearings analyzed with the thermal network method", Tribology International,  Vol. 87, (2015), 11-22. doi: 10.1016/j.triboint.2015.02.011.
17.   Ma, F., Li, Z., Qiu, S., Wu, B. and An, Q., "Transient thermal analysis of grease-lubricated spherical roller bearings", Tribology International,  Vol. 93, (2016), 115-123. doi: 10.1016/j.triboint.2015.09.004.
18.   Xue, J., Zhang, Y. and Wang, L., "The effects of grease filling amount on temperature performance of high-speed sealed angular-contact ball bearings", in 6th International Conference on Mechatronics, Materials, Biotechnology and Environment (ICMMBE 2016), Atlantis Press., 317-321.
19.   Sengupta, A.R., Gupta, R. and Biswas, A., "Computational fluid dynamics analysis of stove systems for cooking and drying of muga silk", Emerging Science Journal,  Vol. 3, No. 5, (2019), 285-292. doi: 10.28991/esj-2019-01191.
20.   Jung, S., Peetz, S. and Koch, M., "Poeam–a method for the part orientation evaluation for additive manufacturing", in Sim-AM 2019: II International Conference on Simulation for Additive Manufacturing, CIMNE. 440-443.
21.   Dirbude, S.B. and Maurya, V.K., "Effect of uniform magnetic field on melting at various rayleigh numbers", Emerging Science Journal,  Vol. 3, No. 4, (2019), 263-273. doi: 10.28991/esj-2019-01189.
22.   Touaibi, R., Koten, H. and Boydak, O., "Parametric study of an organic rankine cycle using different fluids", Emerging Science Journal,  Vol. 4, No. 2, (2020), 122-128. doi: 10.28991/esj-2020-01216.
23.   Harris, T.A., "Rolling bearing analysis, John Wiley and sons,  (2001).
24.   Burton, R.A. and Staph, H., "Thermally activated seizure of angular contact bearings", ASLE Transactions,  Vol. 10, No. 4, (1967), 408-417. doi: 10.1080/05698196708972200.
25.   Tong, B., Wang, G. and Sun, X., "Investigation of the fluid-solid thermal coupling for rolling bearing under oil-air lubrication", Advances in Mechanical Engineering,  Vol. 7, No. 2, (2015), 835036. doi: 10.1155/2014/835036.